Block the pearl river delta mold industry bigger and stronger ten problem analytical 【 hc360.com hardware nets 】 2010 is mould industries in China of the eleventh five-year plan of the last years, the pearl river delta region mould industry still common with insufficient, the rate of domestic development ability weak, enterprise unreasonable structure, standardization level and standard parts using coverage problems such as low, poor management, to make the region more of mold and die industry on one building, do strong, emphatically resolve what problem?

"During China mold and die industry development speed is notable, in technical force, and process equipment and management level the rapid increase in our country. This is due to the industrial production product variety, facing updated quickly and market competitive challenges, market, customer, makers of mould manufacturing puts forward" short delivery ", "precision", "good quality", "price low" requirements, the development of the mould technology are reflected in the above requirements to ascend track. Especially in the pearl river delta, the enterprise introduces many die many foreign advanced equipment, equipment, numerical control rate and CAD/CAM application coverage dramatically, standardization level and higher standard using coverage, mould manufacturing cycle is short, can adapt to market fast response.

But the pearl river delta mould enterprise structure configuration there still exist not reasonable, technical personnel's rate is low: most enterprise under 10%, the worker is in technology and production jobs, there also has difference only paying attention to mould development very much pay attention to the phenomenon of product development, cause comprehensive development capacity is low, in the market often in a passive position.

At present the pearl river delta mould produced from match rates as high as 60% ~ 70% and the mold commercialization rate is low, even if is a professional enterprise, also most is "perfect" "complete"; And in foreign countries, more than 70% of goods, most of the enterprise is mould "small but specialized" small and precise, the production efficiency and economic benefit manner.

Enter the "1025" later, a low carbon economy, green manufacturing technology research applications will be mould manufacturing enterprise seek and continuous development of winning a magic weapon. In order to reduce costs, enhance the competitiveness of enterprises, makers of mould manufacturing technology innovation and machine tool equipment put forward new demands to transform, a low carbon economy, green manufacturing technology research application has taken it upon myself become future economic development direction, this also is the product to enter the international market of a important basis. As we focus on, some developed countries in the world today with environmental protection building green barrier, and will no doubt increase the difficulty of the international market access-environmental pollution products or will be rejected, or be heavily taxed sanctions.

From the whole of the equipment manufacturing industry to see the industry itself, the energy consumption level is not high, but its production out of the product is energy consumption "investors". In view of this, the equipment manufacturing industry in a low carbon economy development mode of the position and role also are expected to do, and the future study direction is to provide low energy consumption and environmental protection product and comprehensive utilization of resources equipment; Provide environmental protection end governance and recycling equipment; Through the advanced production and processing technology to further optimize machinery manufacturing efficiency. And processing technology and green product technology union, also will inevitably in the user party purchase equipment into the key consideration when category.

This is correspondingly requirements of the equipment manufacturing industry development mode change, the implementation from the past to the pursuit of extensive scale way of improving the ability of independent innovation, build the international competitiveness of mode, without a doubt, this will be the industry in 1025 "for" during the strategic change the breaking point. Concrete is mould industry in recent years for, new products, new technology, new equipment, new technology constantly promotion in the process, some of it is and saving energy and reducing consumption, worth the high correlation to the attention of the enterprise. For example, hot runner technology is widely is a good example. Due to the hot runner technology can improve the productivity of mould parts and quality, and can save a drawing of raw materials and energy saving, the technology of the wide application of plastic mold manufacturing of a big innovations. According to shenzhen mold technology learn to deputy secretary-general ROM hui introduction, foreign hot runner technology develops very quickly, plastic mould enterprise have 50% used this way, some factory has even more than 80%, and the current situation of the pearl river delta region is: plastic mould enterprise USES only 30% proportion. To make the region more of mold and die industry on one building, bigger and stronger, I think the following suggestion is worth reference.

1, structural adjustment is the main melody

Conditional enterprise should vigorously develop with large, precision, complex, the long life die as the main representative, the high technology content, mould development a high grade product. Do only, do fine, do fine, do, and do new is the development direction. In the internal management, deepen the organization structure adjustment, increase production organization way transformation dynamics, implementation process reengineering, further changes the state, strengthen the extensive control to improve and complete the "special, fine, strong" management system, improve the production, technology, quality, and other basic management level, promote enterprise economic operation quality enhances unceasingly.

2, the innovation upgrade is the key

Innovation should from the concept, technology, management and system upgrade should include product hand, level, technical level, management level, the profit level and improve labor productivity, etc DuoGe aspects. At the same time, pay attention to deal with the relationship between innovation and introduce.

3, in "blue ocean" market to create new growth point

Enterprise should not only in "the red sea" in the market further strengthen competitive, but also to the "blue ocean" market to create new growth point. Development should avoid the malignant competition market.

4, domestic and international "two ship" diversified management

The current global manufacturing the scale of transfer increasing speed, also continues to increase, and positive depth and the breadth extensions, but in China the mold industry is to realize the ideal for transfer of mould industry wide prospect of the future. Mould enterprise should not only continuous attention traditional markets, should actively develop new market. In management internationalization, in addition to America, Japan, the European Union and southeast Asia markets, also should consider to open up the Middle East, central Asia, Russia, eastern Europe, South America, Latin America, India and Africa, and other countries and area of the market.

5, reasonable and effective cost control
 

Mould enterprises are facing the material and energy prices, mould prices don't rise but lower the heavy pressure, if not fundamentally solve cost control the problem, the enterprise has were knocked out of danger. Therefore, not only by their own scientific and technological progress and to solve the optimization and upgrading from the upstream of the rising cost of pressure, but also rely on information means and broad worker to work hard together, many details of habits, can effectively control the cost.

6, enlarging the scale effect

Scale economic benefits, mould cluster has advantages, we should encourage production development. In the small and precise designed "specialization development at the same time, the scale effect of the natural got attention. In addition to the enterprise's development, make scale economy produce benefit, but also to enlarging the scale effect, including the development of "the mold park", "city", "die mould concentration production base", etc.

 

7, expand to mold as the core of the industrial chain

If the mould industry chain and upstream and downstream of the itself related industry joint can form more industrial chain.

Conditional enterprise can timely development to mold production as the core of the industrial chain. Construction has higher standards and a strong ability to gather the mold production base, through the market operation, and gradually form the full support of the regional mold production and upstream and downstream together more industrial chain. This is very promising, which also should include public service platform and production services.

8, the development of advanced manufacturing services

Some big companies, foreign multinational group in the modern manufacturing services aspects of income often accounts for more than 40% of the gross income, this practice can be used for reference. In fact, will be general export trade to service has been extended in our country some enterprise success. This proof, provide solutions and complete service is more general export trade, has better prospects.

9, electronic commerce and the network marketing

Use the INTERNET network technology, which can form the industrial union, also can make the mould enterprise with the domestic and international customers more widespread and instant contact, this not only conducive to mutual between business and technical communication, also facilitate on virtual enterprise, and other aspects of the attempt.

10, "the" league and enterprise production, pay great attention to the talents training

University-industry cooperation as soon as possible and to creating the industrialization results. Training is not only for school, really good enterprise should be set up perfect internal training system. Enhancing university-enterprise combination, the factory and school hook, in the enterprise establish students practice base, in school build worker training base, as a model, have been proven to be an effective way of training talents.